Miscellany

Jai Ganesh · 2024-12-13 16:49:25

2276) Gastroenteritis

Gist

Gastroenteritis means inflammation in your stomach and intestine. Inflammation makes these organs feel swollen and sore. It causes symptoms of illness, like nausea, vomiting, abdominal pain and diarrhea. Gastroenteritis often happens when you get an infection in your gastrointestinal (GI) tract.

Summary

Gastroenteritis is an acute infectious syndrome of the stomach lining and the intestine. It is characterized by diarrhea, vomiting, and abdominal cramps. Other symptoms can include nausea, fever, and chills. The severity of gastroenteritis varies from a sudden but transient attack of diarrhea to severe dehydration.

Numerous viruses, bacteria, and parasites can cause gastroenteritis. Microorganisms cause gastroenteritis by secreting toxins that stimulate excessive water and electrolyte loss, thereby causing watery diarrhea, or by directly invading the walls of the gut, triggering inflammation that upsets the balance between the absorption of nutrients and the secretion of wastes.

Viral gastroenteritis, or viral diarrhea, is perhaps the most common type of diarrhea worldwide; rotaviruses, caliciviruses, Norwalk viruses, and adenoviruses are the most common causes. Other forms of gastroenteritis include food poisoning, cholera, and traveler’s diarrhea, which develops within a few days after traveling to a country or region that has unsanitary water or food. Traveler’s diarrhea is caused by exposure to enterotoxin-producing strains of the common intestinal bacterium Escherichia coli.

Details

Gastroenteritis, also known as infectious diarrhea, is an inflammation of the gastrointestinal tract including the stomach and intestine. Symptoms may include diarrhea, vomiting, and abdominal pain. Fever, lack of energy, and dehydration may also occur. This typically lasts less than two weeks. Although it is not related to influenza, in the U.S. and U.K., it is sometimes called the "stomach flu".

Gastroenteritis is usually caused by viruses; however, gut bacteria, parasites, and fungi can also cause gastroenteritis. In children, rotavirus is the most common cause of severe disease. In adults, norovirus and Campylobacter are common causes. Eating improperly prepared food, drinking contaminated water or close contact with a person who is infected can spread the disease. Treatment is generally the same with or without a definitive diagnosis, so testing to confirm is usually not needed.

For young children in impoverished countries, prevention includes hand washing with soap, drinking clean water, breastfeeding babies instead of using formula, and proper disposal of human waste. The rotavirus vaccine is recommended as a prevention for children. Treatment involves getting enough fluids. For mild or moderate cases, this can typically be achieved by drinking oral rehydration solution (a combination of water, salts and sugar). In those who are breastfed, continued breastfeeding is recommended. For more severe cases, intravenous fluids may be needed. Fluids may also be given by a nasogastric tube. Zinc supplementation is recommended in children. Antibiotics are generally not needed. However, antibiotics are recommended for young children with a fever and bloody diarrhea.

In 2015, there were two billion cases of gastroenteritis, resulting in 1.3 million deaths globally. Children and those in the developing world are affected the most. In 2011, there were about 1.7 billion cases, resulting in about 700,000 deaths of children under the age of five. In the developing world, children less than two years of age frequently get six or more infections a year. It is less common in adults, partly due to the development of immunity.

Signs and symptoms

Gastroenteritis usually involves both diarrhea and vomiting. Sometimes, only one or the other is present. This may be accompanied by abdominal cramps. Signs and symptoms usually begin 12–72 hours after contracting the infectious agent. If due to a virus, the condition usually resolves within one week. Some viral infections also involve fever, fatigue, headache and muscle pain. If the stool is bloody, the cause is less likely to be viral and more likely to be bacterial. Some bacterial infections cause severe abdominal pain and may persist for several weeks.

Children infected with rotavirus usually make a full recovery within three to eight days. However, in poor countries treatment for severe infections is often out of reach and persistent diarrhea is common. Dehydration is a common complication of diarrhea. Severe dehydration in children may be recognized if the skin color and position returns slowly when pressed. This is called "prolonged capillary refill" and "poor skin turgor". Abnormal breathing is another sign of severe dehydration. Repeat infections are typically seen in areas with poor sanitation, and malnutrition. Stunted growth and long-term cognitive delays can result.

Reactive arthritis occurs in 1% of people following infections with Campylobacter species. Guillain–Barré syndrome occurs in 0.1%. Hemolytic uremic syndrome (HUS) may occur due to infection with Shiga toxin-producing Escherichia coli or Shigella species. HUS causes low platelet counts, poor kidney function, and low red blood cell count (due to their breakdown). Children are more predisposed to getting HUS than adults. Some viral infections may produce benign infantile seizures.

Additional Information

Gastroenteritis is when your stomach and intestines are irritated and inflamed. This can cause belly pain, cramping, nausea, vomiting, and diarrhea. The cause is typically inflammation triggered by your immune system's response to a viral or bacterial infection. However, infections caused by fungi or parasites or irritation from chemicals can also lead to gastroenteritis.

You may have heard the term "stomach flu." When people say this, they usually mean gastroenteritis caused by a virus. However, it's not actually related to the flu, or influenza, which is a different virus that affects your upper respiratory system (nose, throat, and lungs).

Gastroenteritis Symptoms

Gastroenteritis symptoms often start with little warning. You'll usually get nausea, cramps, diarrhea, and vomiting. Expect to make several trips to the toilet in rapid succession. Other symptoms tend to develop a little later on and include:

* Belly pain
* Loss of appetite
* Chills
* Fatigue
* Body aches
* Fever

Because of diarrhea and vomiting, you also can become dehydrated. Watch for signs of dehydration, such as dry skin, a dry mouth, feeling lightheaded, and being really thirsty. Call your doctor if you have any of these symptoms.

How long does gastroenteritis last?

It depends on what caused it. But generally, acute gastroenteritis lasts about 14 days. Persistent gastroenteritis lasts between 14 and 30 days, and chronic gastroenteritis lasts over 30 days.

Stomach Flu and Children

Children and infants can get dehydrated quickly. If they do, they need to go to the doctor as soon as possible. Some signs of dehydration in kids include:

* Sunken soft spot on your baby's head
* Sunken eyes
* Dry mouth
* No tears come out when they cry
* Not peeing or peeing very little
* Low alertness and energy (lethargy)
* Irritability

When caused by an infection — most often a virus — gastroenteritis is contagious. Young kids are more likely to have severe symptoms. Keep children with gastroenteritis out of day care or school until all their symptoms are gone.

Two vaccines are available by mouth to help protect children from infection with one of the most common causes of viral gastroenteritis: rotavirus. The two vaccines are called RotaTeq and Rotarix. Kids can get them starting at 2 months of age. Ask your doctor if your child should get a vaccine.

Check with your doctor before giving your child any medicine. Doctors don't usually recommend giving kids younger than 5 years over-the-counter drugs to control vomiting. They also don't recommend giving kids younger than 12 drugs to control diarrhea (some doctors won't recommend them for people under 18).

Jai Ganesh · 2024-12-14 16:14:17

2277) Refinery/Oil Refinery - I

Gist

A refinery is a facility where raw materials are converted into some valuable substance by having impurities removed.

A refinery is a facility where raw materials are converted into some valuable substance by having impurities removed. At an oil refinery, crude oil is treated and made into gasoline and other petroleum products.

Whenever a material needs to have unwanted parts removed in order to be made into a useable product, it must be refined — clarified or processed. This is done at a plant called a refinery. A sugar refinery, for example, converts sugar cane or beets into familiar white, refined crystals of sugar. Refinery comes from refine, which is rooted in the now-obsolete verb fine, "make fine."

Summary

What do refineries do?

Petroleum refineries convert (refine) crude oil into petroleum products for use as fuels for transportation, heating, paving roads, and generating electricity and as feedstocks for making chemicals. Refining breaks crude oil down into its various components, which are then selectively reconfigured into new products.

A refinery is a production facility composed of a group of chemical engineering unit processes and unit operations refining certain materials or converting raw material into products of value.

Types of refineries

Different types of refineries are as follows:

* Petroleum oil refinery, which converts crude oil into high-octane motor spirit (gasoline/petrol), diesel oil, liquefied petroleum gases (LPG), kerosene, heating fuel oils, hexane, lubricating oils, bitumen, and petroleum coke
* Edible oil refinery which converts cooking oil into a product that is uniform in taste, smell and appearance, and stability
* Natural gas processing plant, which purifies and converts raw natural gas into residential, commercial and industrial fuel gas, and also recovers natural gas liquids (NGL) such as ethane, propane, butanes and pentanes
* Sugar refinery, which converts sugar cane and sugar beets into crystallized sugar and sugar syrups
* Salt refinery, which cleans common salt (NaCl), produced by the solar evaporation of sea water, followed by washing and re-crystallization
* Metal refineries refining metals such as alumina, copper, gold, lead, nickel, silver, uranium, zinc, magnesium and cobalt
* Iron refining, a stage of refining pig iron (typically grey cast iron to white cast iron), before fining, which converts pig iron into bar iron or steel.

Details

The refining process begins with crude oil.

Crude oil is unrefined liquid petroleum. Crude oil is composed of thousands of different chemical compounds called hydrocarbons, all with different boiling points. Science — combined with an infrastructure of pipelines, refineries, and transportation systems - enables crude oil to be transformed into useful and affordable products.

Refining turns crude oil into usable products.

Petroleum refining separates crude oil into components used for a variety of purposes. The crude petroleum is heated and the hot gases are passed into the bottom of a distillation column. As the gases move up the height of the column, the gases cool below their boiling point and condense into a liquid. The liquids are then drawn off the distilling column at specific heights to obtain fuels like gasoline, jet fuel and diesel fuel.

The liquids are processed further to make more gasoline or other finished products.

Some of the liquids undergo additional processing after the distillation process to create other products. These processes include: cracking, which is breaking down large molecules of heavy oils; reforming, which is changing molecular structures of low-quality gasoline molecules; and isomerization, which is rearranging the atoms in a molecule so that the product has the same chemical formula but has a different structure. These processes ensure that every drop of crude oil in a barrel is converted into a usable product.

What Is an Oil Refinery?

An oil refinery is an industrial plant that transforms, or refines crude oil into various usable petroleum products such as diesel, gasoline, and heating oils like kerosene. Oil refineries essentially serve as the second stage in the crude oil production process following the actual extraction of crude oil up-stream, and refinery services are considered to be a down-stream segment of the oil and gas industry.

The first step in the refining process is distillation, where crude oil is heated at extreme temperatures to separate the different hydrocarbons.

Key Takeaways

* An oil refinery is a facility that takes crude oil and distills it into various useful petroleum products such as gasoline, kerosene, or jet fuel.
* Refining is classified as a downstream operation of the oil and gas industry, although many integrated oil companies will operate both extraction and refining services.
* Refineries and oil traders look to the crack spread, the relative difference in production cost and market price of various petroleum products in the derivatives market to hedge their exposure to crude oil prices.

Understanding Oil Refineries

Oil refineries serve an important role in the production of transportation and other fuels. The crude oil components, once separated, can be sold to different industries for a broad range of purposes. Lubricants can be sold to industrial plants immediately after distillation, but other products require more refining before reaching the final user. Major refineries have the capacity to process hundreds of thousand barrels of crude oil daily.

In the industry, the refining process is commonly called the "downstream" sector, while raw crude oil production is known as the "upstream" sector. The term downstream is associated with the concept that oil is sent down the product value chain to an oil refinery to be processed into fuel. The downstream stage also includes the actual sale of petroleum products to other businesses, governments, or private individuals.

According to the U.S. Energy Information Administration (EIA), U.S. refineries produce—from a 42-gallon barrel of crude oil—19 to 20 gallons of motor gasoline, 11 to 12 gallons of distillate fuel (most of which is sold as diesel), and four gallons of jet fuel.

More than a dozen other petroleum products are also produced in refineries. Petroleum refineries produce liquids the petrochemical industry uses to make a variety of chemicals and plastics.

Jai Ganesh · 2024-12-15 16:19:08

2278) Refinery/Oil Refinery - II

Gist

What is oil refinery?

Petroleum refineries convert (refine) crude oil into petroleum products for use as fuels for transportation, heating, paving roads, and generating electricity and as feedstocks for making chemicals.

Summary

An oil refinery or petroleum refinery is an industrial process plant where petroleum (crude oil) is transformed and refined into products such as gasoline (petrol), diesel fuel, asphalt base, fuel oils, heating oil, kerosene, liquefied petroleum gas and petroleum naphtha. Petrochemical feedstock like ethylene and propylene can also be produced directly by cracking crude oil without the need of using refined products of crude oil such as naphtha. The crude oil feedstock has typically been processed by an oil production plant. There is usually an oil depot at or near an oil refinery for the storage of incoming crude oil feedstock as well as bulk liquid products. In 2020, the total capacity of global refineries for crude oil was about 101.2 million barrels per day.

Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units, such as distillation columns. In many ways, oil refineries use many different technologies and can be thought of as types of chemical plants. Since December 2008, the world's largest oil refinery has been the Jamnagar Refinery owned by Reliance Industries, located in Gujarat, India, with a processing capacity of 1.24 million barrels (197,000 m^3) per day.

Oil refineries are an essential part of the petroleum industry's downstream sector.

Details:

"Cracking" Crude Oil

An oil refinery runs 24 hours a day, 365 days a year, and requires a large number of employees. Refineries come offline or stop working for a few weeks each year to undergo seasonal maintenance and other repair work. A refinery can occupy as much land as several hundred football fields. Famous oil refining companies include the Koch Pipeline Company, and many others.

Crack or crack spread is a trading strategy used in energy futures to establish a refining margin. Crack is one primary indicator of oil refining companies' earnings. Crack allows refining companies to hedge against the risks associated with crude oil and those associated with petroleum products. By simultaneously purchasing crude oil futures and selling petroleum product futures, a trader is attempting to establish an artificial position in the refinement of oil created through a spread.

Important : The Nelson Complexity Index (NCI) is a measure of the sophistication of an oil refinery, where more complex refineries are able to produce lighter, more heavily refined and valuable products from a barrel of oil.

The proportions of petroleum products a refinery produces from crude oil can also affect crack spreads. Some of these products include asphalt, aviation fuel, diesel, gasoline, and kerosene. In some cases, the proportion produced varies based on demand from the local market.

The mix of products also depends on the kind of crude oil processed. Heavier crude oils are more difficult to refine into lighter products like gasoline. Refineries that use simpler refining processes may be restricted in their ability to produce products from heavy crude oil.

Refinery Services

Oil refining is a purely downstream function, although many of the companies doing it have midstream and even upstream production. This integrated approach to oil production allows companies like Exxon (XOM), Shell (RDS.A), and Chevron (CVX) to take oil from exploration all the way to sale. The refining side of the business is actually hurt by high prices, because demand for many petroleum products, including gas, is price sensitive. However, when oil prices drop, selling value-added products becomes more profitable. Refining pure plays include Marathon Petroleum Corporation (MPC), CVR Energy Inc. (CVI), and Valero Energy Corp (VLO).

One area service companies and refiners agree on is creating more pipeline capacity and transport. Refiners want more pipeline to keep down the cost of transporting oil by truck or rail. Service companies want more pipeline because they make money in the design and laying stages, and get a steady income from maintenance and testing.

Oil Refinery Safety

Oil refineries can be dangerous places to work at times. For example, in 2005 there was an accident at BP's Texas City oil refinery. According to the U.S. Chemical Safety Board, a series of explosions occurred during the restarting of a hydrocarbon isomerization unit. Fifteen workers were killed and 180 others were injured. The explosions occurred when a distillation tower flooded with hydrocarbons and was over-pressurized, causing a geyser-like release from the vent stack.

How Many Oil Refineries Are There in the United States?

As of Jan. 1, 2021, there were 129 operable petroleum refineries in the United States.

U.S. Energy Information Agency. "When was the last refinery built in the United States?"

The last refinery to enter operation was in 2019 in Texas.

How Much Crude Oil Does It Take to Make a Gallon of Gasoline?

One barrel of oil (42 gallons) produces 19 to 20 gallons of gasoline and 11 to 12 gallons of diesel fuel.

What Is the Crack Spread?

In commodities trading, the "crack spread" is the differences in price between a barrel of unrefined crude oil and the refined products (such as gasoline) that are derived from it. Traders look to changes in the crack spread as a market signal for price movements in oil and refined products.

Trade on the Go. Anywhere, Anytime

One of the world's largest crypto-asset exchanges is ready for you. Enjoy competitive fees and dedicated customer support while trading securely. You'll also have access to Binance tools that make it easier than ever to view your trade history, manage auto-investments, view price charts, and make conversions with zero fees. Make an account for free and join millions of traders and investors on the global crypto market.

Additional Information:

How crude oil is refined into petroleum products

Petroleum refineries convert (refine) crude oil into petroleum products for use as fuels for transportation, heating, paving roads, and generating electricity and as feedstocks for making chemicals.

Refining breaks crude oil down into its various components, which are then selectively reconfigured into new products. Petroleum refineries are complex and expensive industrial facilities. All refineries have three basic steps:

* Separation
* Conversion
* Treatment

Separation

Modern separation involves piping crude oil through hot furnaces. The resulting liquids and vapors are discharged into distillation units. All refineries have atmospheric distillation units, but more complex refineries may have vacuum distillation units.

Inside the distillation units, the liquids and vapors separate into petroleum components, called fractions, according to their boiling points. Heavy fractions are on the bottom and light fractions are on the top.

The lightest fractions, including gasoline and liquefied refinery gases, vaporize and rise to the top of the distillation tower, where they condense back to liquids.

Medium weight liquids, including kerosene and distillates, stay in the middle of the distillation tower.

Heavier liquids, called gas oils, separate lower down in the distillation tower, and the heaviest fractions with the highest boiling points settle at the bottom of the tower.

Conversion

After distillation, heavy, lower-value distillation fractions can be processed further into lighter, higher-value products such as gasoline. At this point in the process, fractions from the distillation units are transformed into streams (intermediate components) that eventually become finished products.

The most widely used conversion method is called cracking because it uses heat, pressure, catalysts, and sometimes hydrogen to crack heavy hydrocarbon molecules into lighter ones. A cracking unit consists of one or more tall, thick-walled, rocket-shaped reactors and a network of furnaces, heat exchangers, and other vessels. Complex refineries may have one or more types of crackers, including fluid catalytic cracking units and hydrocracking/hydrocracker units.

Cracking is not the only form of crude oil conversion. Other refinery processes rearrange molecules rather than splitting molecules to add value.

Alkylation, for example, makes gasoline components by combining some of the gaseous byproducts of cracking. The process, which essentially is cracking in reverse, takes place in a series of large, horizontal vessels and tall, skinny towers.

Reforming uses heat, moderate pressure, and catalysts to turn naphtha, a light, relatively low-value fraction, into high-octane gasoline components.

Treatment

The finishing touches occur during the final treatment. To make gasoline, refinery technicians carefully combine a variety of streams from the processing units. Octane level, vapor pressure ratings, and other special considerations determine the gasoline blend.

Storage

Both incoming crude oil and the outgoing final products are stored temporarily in large tanks on a tank farm near the refinery. Pipelines, trains, and trucks carry the final products from the storage tanks to locations across the country.

Jai Ganesh · 2024-12-16 16:30:38

2279) Training

Gist

Training is the process of learning the skills you need to do a particular job or activity.

Summary

Training is the action of informing or instructing your employees on a certain task in order to help them improve their performance or knowledge. If people are to perform their job to the highest possible standard, they must be effectively and efficiently trained.

Effective training will mean the activities have achieved the specific outcomes required. In addition, your workers need to gain or maintain the skills and knowledge they need to perform their work, direct others to perform work and to supervise work. Lack of training can be attributed to one of the reasons of real quality problems.

Effective training should be cost efficient, while also ensuring that time and money is a good investment.

Details

Training is teaching, or developing in oneself or others, any skills and knowledge or fitness that relate to specific useful competencies. Training has specific goals of improving one's capability, capacity, productivity and performance. It forms the core of apprenticeships and provides the backbone of content at institutes of technology (also known as technical colleges or polytechnics). In addition to the basic training required for a trade, occupation or profession, training may continue beyond initial competence to maintain, upgrade and update skills throughout working life. People within some professions and occupations may refer to this sort of training as professional development. Training also refers to the development of physical fitness related to a specific competence, such as sport, martial arts, military applications and some other occupations.

Types:

Physical training

Physical training concentrates on mechanistic goals: training programs in this area develop specific motor skills, agility, strength or physical fitness, often with an intention of peaking at a particular time.

In military use, training means gaining the physical ability to perform and survive in combat, and learn the many skills needed in a time of war. These include how to use a variety of weapons, outdoor survival skills, and how to survive being captured by the enemy, among many others.

For psychological or physiological reasons, people who believe it may be beneficial to them can choose to practice relaxation training, or autogenic training, in an attempt to increase their ability to relax or deal with stress. While some studies have indicated relaxation training is useful for some medical conditions, autogenic training has limited results or has been the result of few studies.

Occupational skills training

Some occupations are inherently hazardous, and require a minimum level of competence before the practitioners can perform the work at an acceptable level of safety to themselves or others in the vicinity. Occupational diving, rescue, firefighting and operation of certain types of machinery and vehicles may require assessment and certification of a minimum acceptable competence before the person is allowed to practice as a licensed instructor.

On-job training

Some commentators use a similar term for workplace learning to improve performance: "training and development". There are also additional services available online for those who wish to receive training above and beyond what is offered by their employers. Some examples of these services include career counseling, skill assessment, and supportive services. One can generally categorize such training as on-the-job or off-the-job.

The on-the-job training method takes place in a normal working situation, using the actual tools, equipment, documents or materials that trainees will use when fully trained. On-the-job training has a general reputation as most effective for vocational work. It involves employees training at the place of work while they are doing the actual job. Usually, a professional trainer (or sometimes an experienced and skilled employee) serves as the instructor using hands-on practical experience which may be supported by formal classroom presentations. Sometimes training can occur by using web-based technology or video conferencing tools. On-the-job training is applicable on all departments within an organization.

Simulation based training is another method which uses technology to assist in trainee development. This is particularly common in the training of skills requiring a very high degree of practice, and in those which include a significant responsibility for life and property. An advantage is that simulation training allows the trainer to find, study, and remedy skill deficiencies in their trainees in a controlled, virtual environment. This also allows the trainees an opportunity to experience and study events that would otherwise be rare on the job, e.g., in-flight emergencies, system failure, etc., wherein the trainer can run 'scenarios' and study how the trainee reacts, thus assisting in improving his/her skills if the event was to occur in the real world. Examples of skills that commonly include simulator training during stages of development include piloting aircraft, spacecraft, locomotives, and ships, operating air traffic control airspace/sectors, power plant operations training, advanced military/defense system training, and advanced emergency response training like fire training or first-aid training.

Off-the-job training method takes place away from normal work situations — implying that the employee does not count as a directly productive worker while such training takes place. Off-the-job training method also involves employee training at a site away from the actual work environment. It often utilizes lectures, seminars, case studies, role playing, and simulation, having the advantage of allowing people to get away from work and concentrate more thoroughly on the training itself. This type of training has proven more effective in inculcating concepts and ideas. Many personnel selection companies offer a service which would help to improve employee competencies and change the attitude towards the job. The internal personnel training topics can vary from effective problem-solving skills to leadership training.

A more recent development in job training is the On-the-Job Training Plan or OJT Plan. According to the United States Department of the Interior, a proper OJT plan should include: An overview of the subjects to be covered, the number of hours the training is expected to take, an estimated completion date, and a method by which the training will be evaluated.

Religion and spirituality

In religious and spiritual use, the word "training" may refer to the purification of the mind, heart, understanding and actions to obtain a variety of spiritual goals such as (for example) closeness to God or freedom from suffering. Note for example the institutionalised spiritual training of Threefold Training in Buddhism, meditation in Hinduism or discipleship in Christianity. These aspects of training can be short-term or can last a lifetime, depending on the context of the training and which religious group it is a part of.

Artificial-intelligence feedback

Learning processes developed for artificial intelligence are typically also known as training. Evolutionary algorithms, including genetic programming and other methods of machine learning, use a system of feedback based on "fitness functions" to allow computer programs to determine how well an entity performs a task. The methods construct a series of programs, known as a “population” of programs, and then automatically test them for "fitness", observing how well they perform the intended task. The system automatically generates new programs based on members of the population that perform the best. These new members replace programs that perform the worst. The procedure repeats until the achievement of optimum performance. In robotics, such a system can continue to run in real-time after initial training, allowing robots to adapt to new situations and to changes in themselves, for example, due to wear or damage. Researchers have also developed robots that can appear to mimic simple human behavior as a starting point for training.

Additional Information

Employee training and development includes any activity that helps employees acquire new, or improve existing, knowledge or skills. Training is a formal process by which talent development professionals help individuals improve performance at work. Development is the acquisition of knowledge, skill, or attitude that prepares people for new directions or responsibilities. Training is one specific and common form of employee development; other forms include coaching, mentoring, informal learning, self-directed learning, or experiential learning.

What Are the Benefits of Employee Training and Development?

Employee training and development can help employees become better at their jobs and overcome performance gaps that are based on lack of knowledge or skills. This can help organizations and teams be more productive and obtain improved business outcomes, leading to a competitive advantage over other companies.

Training can help organizations be more innovative and agile in responding to change and can help with necessary upskilling and reskilling to help organizations ensure that their labor force meets their current needs. Employee training and development also can help with succession planning by helping to identify high-performing employees and then assisting those employees with the development of the knowledge and skills they need to advance into more senior roles. Employee training and development can be an effective tool for recruiting and retention, since many employees cite a lack of development opportunities at their current job as a primary reason for leaving. Employees who have access to training and development opportunities are more likely to stay at their organizations for a longer period of time and be more engaged while there; in fact, LinkedIn’s 2018 Workplace Learning Report found that 93 percent of employees would stay at a company longer if it invested in their careers. Their 2021 Workplace Leaning Report additionally found that companies with high internal mobility retain employees for twice as long. Finally, some forms of employee training, such as compliance training or safety training, can help organizations avoid lawsuits, workplace injuries, or other adverse outcomes.

What Types of Employee Training and Development Exist?

There are many types of employee training and development. In high performing organizations, training and development initiatives are based on organizational needs, the target audience for the initiative, and the type of knowledge or skill that learners are expected to obtain. Some of the most common types of employee training and development include:

* Technical training is training based on a technical product or task. Technical training if often specifically tailored to a particular job task at a single organization. Skills training is training to help employees develop or practice skills that are necessary for their jobs.
* Soft skills training is a subset of skills training that focuses specifically on soft skills, as opposed to technical or “hard” skills. Soft skills include emotional intelligence, adaptability, creativity, influence, communication, and teamwork. Some trainers refer to soft skills as “power skills” or “professional life skills” to emphasize their importance.
* Compliance training is training on actions that are mandated by a law, agency, or policy outside the organization’s purview. Compliance training is often industry-specific but may include topics such as cybersecurity and sexual harassment.
* Safety training is training that focuses on improving organizational health and safety and reducing workplace injury. It can encompass employee safety, workplace safety, customer safety, and digital and information safety. Safety training can include both training that is required by law and training that organizations offer without legally being required to do so.
* Management development focuses on providing managers with the knowledge and skills that they need to be effective managers and developers of talent. Topics may include accountability, collaboration, communication, engagement, and listening and assessing.
* Leadership development is any activity that increases an individual’s leadership ability or an organization’s leadership capability, including activities such as learning events, mentoring, coaching, self-study, job rotation, and special assignments to develop the knowledge and skills required to lead.
* Executive development provides senior leaders and executives with the knowledge and skills that they need to improve in their roles. In contrast to leadership development, which focuses on helping non-executive employees develop the skills they need to obtain a leadership position, executive development is targeted at people already at a leadership level within their organization.
* Customer service training focuses on providing employees with the knowledge and skills to provide exceptional customer service. Customer service training should include content on essential employee behaviors, service strategies, and service systems.
* Customer education training is when employees—often at technology or SaaS companies—teach customers how to use a company’s products and services. Customer education training differs from traditional employee learning and development because the intended audience is customers, not employees.
* Workforce training focuses on upskilling workers to help them obtain career success. Workforce training programs are often offered by federal, state, or local governments, or by nonprofit organizations. Workforce training may include job-specific content but also may include content on organizational culture, leadership skills, and professionalism. Workforce training is often accessed by people who are new to the workforce or who are trying to enter a new job type or industry.
* Corporate training focuses on helping workers already employed by an organization obtain new knowledge and skills. That company or organization offers training to their internal employees to help them become better at their current jobs, advance in their careers, or close organizational skill gaps.
* Onboarding sometimes known as new employee orientation, is the process through which organizations equip new employees with the knowledge and skills they need to succeed at their jobs.
* Sales enablement is the strategic and cross functional effort to increase the productivity of market-facing teams by providing ongoing and relevant resources throughout the buyer journey to drive business impact. It encompasses sales training, coaching, content creation, process improvement, talent development, and compensation, among other areas.

What Are Examples of Effective Employee Training Methods?

There are many types of employee training and development methods, including:

* Instructor-led training, which can be either in-person or virtual.
* In-person training refers to training in which the instructor is physically in the same room as the learners. This also may be referred to as face-to-face training or classroom training.
* Virtual Instructor-Led Training (VILT) refers to instructor-led training that occurs virtually when the instructor and learners are physically dispersed. VILT takes place through a virtual platform such as Zoom or Webex. VILT also may be referred to as synchronous e-learning, live-online training, synchronous online training, or virtual classroom training
* E-learning is a structured course or learning experience delivered electronically. E-learning can be either asynchronous or synchronous. Asynchronous e-learning is self-paced and may include pre-recorded lecture content and video, visuals and/or text, knowledge quizzes, simulations, games, and other interactive elements.
* Microlearning enhances learning and performance through short pieces of content. Microlearning assets can usually be accessed on-demand when the learner needs them. Common forms of microlearning include how-to videos, self-paced e-learning, games, blogs, job aids, podcasts, infographics, and other visuals.
* Simulation is a broad genre of experiences, including games for entertainment and immersive learning simulations for formal learning programs. Simulations use simulation elements to model and present situations; portraying actions and demonstrating how the actions affect relevant systems, and how those systems produce feedback and results.
* On-the-job training is a delivery system that dispenses training to employees as they need it. As opposed to sending an employee away from work to a training session, on-the-job training allows employees to learn while in the flow of work.
* Coaching is a discipline that helps to enhance individual, team, and organizational performance. Coaching is an interactive process that involves listening, asking powerful questions, strengthening conversations, and creating action plans, with the goal of helping individuals develop towards their preferred future state.
* Mentoring is a reciprocal and collaborative at-will relationship that most often occurs between a senior and junior employee for the purpose of the mentee’s growth, learning, and career development. Mentors often act as role models for their mentee and provide guidance to help them reach their goals.
* Blended learning refers to a training program that includes more than one of the training types referenced above. Traditionally blended learning most often includes a mix of in-person training and e-learning. However, it can refer to any combination of formal and informal learning events, such as classroom instruction, online resources, and on-the-job coaching.

8.10.21_Content_Dev_1182967367-928x522.jpg

Jai Ganesh · 2024-12-17 16:23:44

2280) Waterbed

Gist

Waterbeds reduce back problems, help asthma sufferers and have many benefits that are good for your health. Many conditions - including that of perfect health - will derive benefit from a waterbed, as members of the medical profession have long acknowledged.

Summary

This is an unique mattress that is specifically meant to prevent bed-ridden patients from developing bed sores. The water bed also dons an elegant look and ensures maximum comfort. Water beds are proven to help you sleep better, reduce back problems effectively, help asthma sufferers, and have many other benefits that are good for your health. The principles of flotation have been documented to be especially helpful with the following conditions: premature infants and newborns, orthopedic problems, paralysis, severe burns, trauma, auto accidents, plastic surgery, general surgery, cardiac rehabilitation, cystic fibrosis, cerebral palsy, multiple sclerosis, and wheelchair patients. Water beds have become an essential therapeutic fixture in benefiting many patients with different medical problems.

Waterbed can bring relief from pain and provide a cool and soothing sensation. Product features Medical Water Bed (Water mattress). This bed is used by the patients who are to lie on the bed for a long time. The patient with broken legs, waist, coma, cerebral attack, heart patient, arthritis patient who cannot move etc. use. As constantly lying in the same position results in pressure and abrasion in particular places of the body for a long time gives rise to the possibilities of developing sores in those parts of the body. By using this bed the possibility of developing bed sores is eliminated. Waterbed can bring relief from pain and provide a cool and soothing sensation. It is a single textured rubberized fabric having 3 compartments. It is completely leak proof, comfortable, hygienic and durable.

Details

A waterbed, water mattress, or flotation mattress is a bed or mattress filled with water. Waterbeds intended for medical therapies appear in various reports through the 19th century. The modern version, invented in San Francisco and patented in 1971, became a popular consumer item in the United States through the 1980s with up to 20% of the market in 1986 and 22% in 1987. By 2013, they accounted for less than 5% of new bed sales.

Construction

Waterbeds primarily consist of two types, hard-sided beds and soft-sided beds.

A hard-sided waterbed consists of a water-containing mattress inside a rectangular frame of wood resting on a plywood deck that sits on a platform.

A soft-sided waterbed consists of a water-containing mattress inside of a rectangular frame of sturdy foam, zippered inside a fabric casing, which sits on a platform. It looks like a conventional bed and is designed to fit existing bedroom furniture. The platform usually looks like a conventional foundation or box spring, and sits atop a reinforced metal frame.

Early waterbed mattresses, and many inexpensive modern mattresses, have a single water chamber. When the water mass in these "free flow" mattresses is disturbed, significant wave motion can be felt, and they need time to stabilize after a disturbance. Later models employed wave-reducing methods, including fiber batting. Some models only partially reduce wave motion, while more expensive models almost eliminate wave motion.

Water beds are normally heated. If no heater is used, the water will equalize with the room air temperature (around 70 °F). In models with no heater, there are at least several inches of insulation above the water chamber. This partially eliminates the body-contouring benefit of a waterbed, and the ability to control the bed temperature. For these reasons, most waterbeds have temperature control systems. Temperature is controlled via a thermostat and set to personal preference, most commonly around average skin temperature, 30 °C (86 °F). A typical heating pad consumes 150–400 watts of power. Depending on insulation, bedding, temperature, use, and other factors, electricity usage may vary significantly.

Waterbeds are usually constructed from soft polyvinyl chloride (PVC) or similar material. They can be repaired with practically any vinyl repair kit.

Types of waterbed mattresses

* Free flow mattress: Also known as a full wave mattress. It contains only water but no baffles or inserts.
* Semi-waveless mattress: Contains a few fiber inserts and/or baffles to control the water motion and increase support.
* Waveless mattress: Contains many layers of fiber inserts and/or baffles to control the water motion and increase support. Frequently, the better mattresses contain additional layers in the center third of the mattress called special lumbar support.

Jai Ganesh · 2024-12-18 16:16:09

2281) Foundation (Engineering)

Gist

The base on which something stands. The act of founding or establishing or the state of being founded or established. An endowment or legacy for the perpetual support of an institution such as a school or hospital. Entitled to benefit from the funds of a foundation.

Summary

Foundation is a Part of a structural system that supports and anchors the superstructure of a building and transmits its loads directly to the earth. To prevent damage from repeated freeze-thaw cycles, the bottom of the foundation must be below the frost line. The foundations of low-rise residential buildings are nearly all supported on spread footings, wide bases (usually of concrete) that support walls or piers and distribute the load over a greater area. A concrete grade beam supported by isolated footings, piers, or piles may be placed at ground level, especially in a building without a basement, to support the exterior wall. Spread footings are also used—in greatly enlarged form—for high-rise buildings. Other systems for supporting heavy loads include piles, concrete caisson columns, and building directly on exposed rock. In yielding soil, a floating foundation—consisting of rigid, boxlike structures set at such a depth that the weight of the soil removed to place it equals the weight of the construction supported—may be used.

Details

In engineering, a foundation is the element of a structure which connects it to the ground or more rarely, water (as with floating structures), transferring loads from the structure to the ground. Foundations are generally considered either shallow or deep. Foundation engineering is the application of soil mechanics and rock mechanics (geotechnical engineering) in the design of foundation elements of structures.

Purpose

Foundations provide the structure's stability from the ground:

* To distribute the weight of the structure over a large area in order to avoid overloading the underlying soil (possibly causing unequal settlement).
* To anchor the structure against natural forces including earthquakes, floods, droughts, frost heaves, tornadoes and wind.
* To provide a level surface for construction.
* To anchor the structure deeply into the ground, increasing its stability and preventing overloading.
* To prevent lateral movements of the supported structure (in some cases).

Requirements of a good foundation

The design and the construction of a well-performing foundation must possess some basic requirements:

* The design and the construction of the foundation is done such that it can sustain as well as transmit the dead and the imposed loads to the soil. This transfer has to be carried out without resulting in any form of settlement that can cause stability issues for the structure.
* Differential settlements can be avoided by having a rigid base for the foundation. These issues are more pronounced in areas where the superimposed loads are not uniform in nature.
* Based on the soil and area it is recommended to have a deeper foundation so that it can guard any form of damage or distress. These are mainly caused due to the problem of shrinkage and swelling because of temperature changes.
* The location of the foundation chosen must be an area that is not affected or influenced by future works or factors.

Historic types:

Earthfast or post in ground construction

Buildings and structures have a long history of being built with wood in contact with the ground. Post in ground construction may technically have no foundation. Timber pilings were used on soft or wet ground even below stone or masonry walls. In marine construction and bridge building a crisscross of timbers or steel beams in concrete is called grillage.

Padstones

Perhaps the simplest foundation is the padstone, a single stone which both spreads the weight on the ground and raises the timber off the ground. Staddle stones are a specific type of padstone.

Stone foundations

Dry stone and stones laid in mortar to build foundations are common in many parts of the world. Dry laid stone foundations may have been painted with mortar after construction. Sometimes the top, visible course of stone is hewn, quarried stones. Besides using mortar, stones can also be put in a gabion. One disadvantage is that if using regular steel rebars, the gabion would last much less long than when using mortar (due to rusting). Using weathering steel rebars could reduce this disadvantage somewhat.

Rubble-trench foundations

Rubble trench foundations are a shallow trench filled with rubble or stones. These foundations extend below the frost line and may have a drain pipe which helps groundwater drain away. They are suitable for soils with a capacity of more than 10 tonnes/m^2 (2,000 pounds per square foot).

Modern types:

Shallow foundations

Often called footings, are usually embedded about a meter or so into soil. One common type is the spread footing which consists of strips or pads of concrete (or other materials) which extend below the frost line and transfer the weight from walls and columns to the soil or bedrock.

Another common type of shallow foundation is the slab-on-grade foundation where the weight of the structure is transferred to the soil through a concrete slab placed at the surface. Slab-on-grade foundations can be reinforced mat slabs, which range from 25 cm to several meters thick, depending on the size of the building, or post-tensioned slabs, which are typically at least 20 cm for houses, and thicker for heavier structures.

Another way to install ready-to-build foundations that is more environmentally friendly is to use screw piles. Screw pile installations have also extended to residential applications, with many homeowners choosing a screw pile foundation over other options. Some common applications for helical pile foundations include wooden decks, fences, garden houses, pergolas, and carports.

Deep foundations

Used to transfer the load of a structure down through the upper weak layer of topsoil to the stronger layer of subsoil below. There are different types of deep footings including impact driven piles, drilled shafts, caissons, screw piles, geo-piers and earth-stabilized columns. The naming conventions for different types of footings vary between different engineers. Historically, piles were wood, later steel, reinforced concrete, and pre-tensioned concrete.

Monopile foundation

A type of deep foundation which uses a single, generally large-diameter, structural element embedded into the earth to support all the loads (weight, wind, etc.) of a large above-surface structure.

Many monopile foundations have been used in recent years for economically constructing fixed-bottom offshore wind farms in shallow-water subsea locations. For example, a single wind farm off the coast of England went online in 2008 with over 100 turbines, each mounted on a 4.74-meter-diameter monopile footing in ocean depths up to 16 meters of water.

Floating\barge

A floating foundation is one that sits on a body of water, rather than dry land. This type of foundation is used for some bridges and floating buildings.

Design:

Foundations are designed to have an adequate load capacity depending on the type of subsoil/rock supporting the foundation by a geotechnical engineer, and the footing itself may be designed structurally by a structural engineer. The primary design concerns are settlement and bearing capacity. When considering settlement, total settlement and differential settlement is normally considered. Differential settlement is when one part of a foundation settles more than another part. This can cause problems to the structure which the foundation is supporting. Expansive clay soils can also cause problems.

Additional Information

In engineering, a foundation is the element of a structure which connects it to the ground, and transfers loads from the structure to the ground. Foundations are generally considered either shallow or deep. Foundation engineering is the application of soil mechanics and rock mechanics in the design of foundation elements of structures.

Requirements of a good foundation

The design and the construction of a well-performing foundation must possess some basic requirements that must not be ignored. They are:

* The design and the construction of the foundation is done such that it can sustain as well as transmit the dead and the imposed loads to the soil.
* This transfer has to be carried out without resulting in any form of settlement that can result in any form of stability issues for the structure.
* Differential settlements can be avoided by having a rigid base for the foundation. These issues are more pronounced in areas where the superimposed loads are not uniform in nature.
* Based on the soil and area it is recommended to have a deeper foundation so that it can guard any form of damage or distress. These are mainly caused due to the problem of shrinkage and swelling because of temperature changes.
* The location of the foundation chosen must be an area that is not affected or influenced by future works or factors.

Jai Ganesh · 2024-12-19 17:08:55

2282) Sweetness

Gist

Sweetness is the quality of being sweet.

Summary

Sweetness is an important and easily identifiable characteristic of glucose- and fructose-containing sweeteners. The sensation of sweetness has been extensively studied. Shallenberger defines sweetness as a primary taste. He furthermore asserts that no two substances can have the same taste. Thus, when compared to sucrose, no other sweetener will have the unique properties of sweetness onset, duration and intensity of sucrose. It is possible to compare the relative sweetness values of various sweeteners, but it must be kept in mind that these are relative values. There will be variations in onset, which is a function of the chirality of the sweetener, variations in duration, which is a function of the molecular weight profile and is impacted by the viscosity, and changes in intensity, which is affected by the solids level and the particular isomers present. Such variables are demonstrated by the performance of fructose in solution. The fructose molecule may exist in any of several forms. The exact concentration of any of these isomers depends on the temperature of the solution. At cold temperatures the sweetest form, β-D-fructopyranose, predominates, but at hot temperatures, fructofuranose forms predominate and the perceived sweetness lessens.

Details

Sweetness is a basic taste most commonly perceived when eating foods rich in sugars. Sweet tastes are generally regarded as pleasurable. In addition to sugars like sucrose, many other chemical compounds are sweet, including aldehydes, ketones, and sugar alcohols. Some are sweet at very low concentrations, allowing their use as non-caloric sugar substitutes. Such non-sugar sweeteners include saccharin, aspartame, sucralose and stevia. Other compounds, such as miraculin, may alter perception of sweetness itself.

The perceived intensity of sugars and high-potency sweeteners, such as aspartame and neohesperidin dihydrochalcone, are heritable, with gene effect accounting for approximately 30% of the variation.

The chemosensory basis for detecting sweetness, which varies between both individuals and species, has only begun to be understood since the late 20th century. One theoretical model of sweetness is the multipoint attachment theory, which involves multiple binding sites between a sweetness receptor and a sweet substance.

Studies indicate that responsiveness to sugars and sweetness has very ancient evolutionary beginnings, being manifest as chemotaxis even in motile bacteria such as E. coli. Newborn human infants also demonstrate preferences for high sugar concentrations and prefer solutions that are sweeter than lactose, the sugar found in breast milk. Sweetness appears to have the highest taste recognition threshold, being detectable at around 1 part in 200 of sucrose in solution. By comparison, bitterness appears to have the lowest detection threshold, at about 1 part in 2 million for quinine in solution. In the natural settings that human primate ancestors evolved in, sweetness intensity should indicate energy density, while bitterness tends to indicate toxicity. The high sweetness detection threshold and low bitterness detection threshold would have predisposed our primate ancestors to seek out sweet-tasting (and energy-dense) foods and avoid bitter-tasting foods. Even amongst leaf-eating primates, there is a tendency to prefer immature leaves, which tend to be higher in protein and lower in fibre and poisons than mature leaves. The "sweet tooth" thus has an ancient heritage, and while food processing has changed consumption patterns, human physiology remains largely unchanged. Biologically, a variant in fibroblast growth factor 21 increases craving for sweet foods.

Examples of sweet substances

A great diversity of chemical compounds, such as aldehydes and ketones, are sweet. Among common biological substances, all of the simple carbohydrates are sweet to at least some degree. Sucrose (table sugar) is the prototypical example of a sweet substance. Sucrose in solution has a sweetness perception rating of 1, and other substances are rated relative to this. For example, another sugar, fructose, is somewhat sweeter, being rated at 1.7 times the sweetness of sucrose. Some of the amino acids are mildly sweet: alanine, glycine, and serine are the sweetest. Some other amino acids are perceived as both sweet and bitter.

The sweetness of 5% solution of glycine in water compares to a solution of 5.6% glucose or 2.6% fructose.

A number of plant species produce glycosides that are sweet at concentrations much lower than common sugars. The most well-known example is glycyrrhizin, the sweet component of licorice root, which is about 30 times sweeter than sucrose. Another commercially important example is stevioside, from the South American shrub Stevia rebaudiana. It is roughly 250 times sweeter than sucrose. Another class of potent natural sweeteners are the sweet proteins such as thaumatin, found in the West African katemfe fruit. Hen egg lysozyme, an antibiotic protein found in chicken eggs, is also sweet.

Some variation in values is not uncommon between various studies. Such variations may arise from a range of methodological variables, from sampling to analysis and interpretation. Indeed, the taste index of 1, assigned to reference substances such as sucrose (for sweetness), hydrochloric acid (for sourness), quinine (for bitterness), and sodium chloride (for saltiness), is itself arbitrary for practical purposes. Some values, such as those for maltose and glucose, vary little. Others, such as aspartame and sodium saccharin, have much larger variation.

Even some inorganic compounds are sweet, including beryllium chloride and lead(II) acetate. The latter may have contributed to lead poisoning among the ancient Roman aristocracy: the Roman delicacy sapa was prepared by boiling soured wine (containing acetic acid) in lead pots.

Hundreds of synthetic organic compounds are known to be sweet, but only a few of these are legally permitted as food additives. For example, chloroform, nitrobenzene, and ethylene glycol are sweet, but also toxic. Saccharin, cyclamate, aspartame, acesulfame potassium, sucralose, alitame, and neotame are commonly used.

Sweetness modifiers

A few substances alter the way sweet taste is perceived. One class of these inhibits the perception of sweet tastes, whether from sugars or from highly potent sweeteners. Commercially, the most important of these is lactisole, a compound produced by Domino Sugar. It is used in some jellies and other fruit preserves to bring out their fruit flavors by suppressing their otherwise strong sweetness.

Two natural products have been documented to have similar sweetness-inhibiting properties: gymnemic acid, extracted from the leaves of the Indian vine Gymnema sylvestre and ziziphin, from the leaves of the Chinese jujube (Ziziphus jujuba). Gymnemic acid has been widely promoted within herbal medicine as a treatment for sugar cravings and diabetes.

On the other hand, two plant proteins, miraculin and curculin, cause sour foods to taste sweet. Once the tongue has been exposed to either of these proteins, sourness is perceived as sweetness for up to an hour afterwards. While curculin has some innate sweet taste of its own, miraculin is by itself quite tasteless.

The sweetness receptor

Despite the wide variety of chemical substances known to be sweet, and knowledge that the ability to perceive sweet taste must reside in taste buds on the tongue, the biomolecular mechanism of sweet taste was sufficiently elusive that as recently as the 1990s, there was some doubt whether any single "sweetness receptor" actually exists.

The breakthrough for the present understanding of sweetness occurred in 2001, when experiments with laboratory mice showed that mice possessing different versions of the gene T1R3 prefer sweet foods to different extents. Subsequent research has shown that the T1R3 protein forms a complex with a related protein, called T1R2, to form a G-protein coupled receptor that is the sweetness receptor in mammals.

Human studies have shown that sweet taste receptors are not only found in the tongue, but also in the lining of the gastrointestinal tract as well as the nasal epithelium, pancreatic islet cells, sperm and testes. It is proposed that the presence of sweet taste receptors in the GI tract controls the feeling of hunger and satiety.

Another research has shown that the threshold of sweet taste perception is in direct correlation with the time of day. This is believed to be the consequence of oscillating leptin levels in blood that may impact the overall sweetness of food. Scientists hypothesize that this is an evolutionary relict of diurnal animals like humans.

Sweetness perception may differ between species significantly. For example, even amongst the primates sweetness is quite variable. New World monkeys do not find aspartame sweet, while Old World monkeys and apes (including most humans) all do. Felids like domestic cats cannot perceive sweetness at all. The ability to taste sweetness often atrophies genetically in species of carnivores who do not eat sweet foods like fruits, including bottlenose dolphins, sea lions, spotted hyenas and fossas.

Jai Ganesh · Yesterday 00:10:43

2283) Iron ore

Gist

Mining iron ore is a high-volume, low-margin business, as the value of iron is significantly lower than base metals. It is highly capital intensive, and requires significant investment in infrastructure such as rail in order to transport the ore from the mine to a freight ship.

Summary

Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in color from dark grey, bright yellow, or deep purple to rusty red. The iron is usually found in the form of magnetite (Fe3O4, 72.4% Fe), hematite (Fe2O3, 69.9% Fe), goethite (FeO(OH), 62.9% Fe), limonite (FeO(OH)·n(H2O), 55% Fe), or siderite (FeCO3, 48.2% Fe).

Ores containing very high quantities of hematite or magnetite, typically greater than about 60% iron, are known as natural ore or direct shipping ore, and can be fed directly into iron-making blast furnaces. Iron ore is the raw material used to make pig iron, which is one of the main raw materials to make steel—98% of the mined iron ore is used to make steel. In 2011 the Financial Times quoted Christopher LaFemina, mining analyst at Barclays Capital, saying that iron ore is "more integral to the global economy than any other commodity, except perhaps oil".

Metallic iron is virtually unknown on the Earth's surface except as iron-nickel alloys from meteorites and very rare forms of deep mantle xenoliths. Although iron is the fourth-most abundant element in the Earth's crust, composing about 5%, the vast majority is bound in silicate or, more rarely, carbonate minerals, and smelting pure iron from these minerals would require a prohibitive amount of energy. Therefore, all sources of iron used by human industry exploit comparatively rarer iron oxide minerals, primarily hematite.

Prehistoric societies used laterite as a source of iron ore. Prior to the industrial revolution, most iron was obtained from widely-available goethite or bog ore, for example, during the American Revolution and the Napoleonic Wars. Historically, much of the iron ore utilized by industrialized societies has been mined from predominantly hematite deposits with grades of around 70% Fe. These deposits are commonly referred to as "direct shipping ores" or "natural ores". Increasing iron ore demand, coupled with the depletion of high-grade hematite ores in the United States, led after World War II to the development of lower-grade iron ore sources, principally the use of magnetite and taconite.

Iron ore mining methods vary by the type of ore being mined. There are four main types of iron ore deposits worked currently, depending on the mineralogy and geology of the ore deposits. These are magnetite, titanomagnetite, massive hematite, and pisolitic ironstone deposits.

The origin of iron can be ultimately traced to its formation through nuclear fusion in stars, and most of the iron is thought to have originated in dying stars that are large enough to explode as supernovae. The Earth's core is thought to consist mainly of iron, but this is inaccessible from the surface. Some iron meteorites are thought to have originated from asteroids 1,000 km (620 mi) in diameter or larger.

Details

Iron ores occur in igneous, metamorphic (transformed), or sedimentary rocks in a variety of geologic environments. Most are sedimentary, but many have been changed by weathering, and so their precise origin is difficult to determine. The most widely distributed iron-bearing minerals are oxides, and iron ores consist mainly of hematite (Fe2O3), which is red; magnetite (Fe3O4), which is black; limonite or bog-iron ore (2Fe2O3·3H2O), which is brown; and siderite (FeCO3), which is pale brown. Hematite and magnetite are by far the most common types of ore.

Pure magnetite contains 72.4 percent iron, hematite 69.9 percent, limonite 59.8 percent, and siderite 48.2 percent, but, since these minerals never occur alone, the metal content of real ores is lower. Deposits with less than 30 percent iron are commercially unattractive, and, although some ores contain as much as 66 percent iron, there are many in the 50–60 percent range. An ore’s quality is also influenced by its other constituents, which are collectively known as gangue. Silica (SiO2) and phosphorus-bearing compounds (usually reported as P2O5) are especially important because they affect the composition of the metal and pose extra problems in steelmaking.

China, Brazil, Australia, Russia, and Ukraine are the five biggest producers of iron ore, but significant amounts are also mined in India, the United States, Canada, and Kazakhstan. Together, these nine countries produce 80 percent of the world’s iron ore. Brazil, Australia, Canada, and India export the most, although Sweden, Liberia, Venezuela, Mauritania, and South Africa also sell large amounts. Japan, the European Union, and the United States are the major importers.

Mining and concentrating

Most iron ores are extracted by surface mining. Some underground mines do exist, but, wherever possible, surface mining is preferred because it is cheaper.

Lumps and fines:

Crushing

As-mined iron ore contains lumps of varying size, the biggest being more than 1 metre (40 inches) across and the smallest about 1 millimetre (0.04 inch). The blast furnace, however, requires lumps between 7 and 25 millimetres, so the ore must be crushed to reduce the maximum particle size. Crushed ore is divided into various fractions by passing it over sieves through which undersized material falls. In this way, lump or rubble ore (7 to 25 millimetres in size) is separated from the fines (less than 7 millimetres). If the lump ore is of the appropriate quality, it can be charged to the blast furnace without any further processing. Fines, however, must first be agglomerated, which means reforming them into lumps of suitable size by a process called sintering.

Sintering

Iron ore sintering consists of heating a layer of fines until partial melting occurs and individual ore particles fuse together. For this purpose, a traveling-grate machine is used, and the burning of fine coke (known as coke breeze) within the ore generates the necessary heat. Before being delivered to the sinter machine, the ore mixture is moistened to cause fine particles to stick to larger ones, and then the appropriate amount of coke is added. Initially, coke on the upper surface of the bed is ignited when the mixture passes under burners in an ignition hood, but thereafter its combustion is maintained by air drawn through the bed of materials by a suction fan, so that by the time the sinter reaches the end of the machine it has completely fused. The grate on which the sinter mix rests consists of a series of cast-iron bars with narrow spaces between them to allow the air through. After cooling, the sinter is broken up and screened to yield blast-furnace feed and an undersize fraction that is recycled. Modern sinter plants are capable of producing up to 25,000 tons per day. Sintering machines are usually measured by hearth area; the biggest machines are 5 metres (16 feet) wide by 120 metres long, and the effective hearth area is 600 square metres (6,500 square feet).

Concentrates:

Upgrading

Crushing and screening are straightforward mechanical operations that do not alter an ore’s composition, but some ores need to be upgraded before smelting. Concentration refers to the methods of producing ore fractions richer in iron and lower in silica than the original material. Most processes rely on density differences to separate light minerals from heavier ones, so the ore is crushed and ground to release the ore minerals from the gangue. Magnetic techniques also are used.

The upgraded ore, or concentrate, is in the form of a very fine powder that is physically unsuitable for blast furnace use. It has a much smaller particle size than ore fines and cannot be agglomerated by sintering. Instead, concentrates must be agglomerated by pelletizing, a process that originated in Sweden and Germany about 1912–13 but was adapted in the 1940s to deal with low-grade taconite ores found in the Mesabi Range of Minnesota, U.S.

Pelletizing

First, moistened concentrates are fed to a rotating drum or an inclined disc, the tumbling action of which produces soft, spherical agglomerates. These “green” balls are then dried and hardened by firing in air to a temperature in the range of 1,250° to 1,340° C (2,300° to 2,440° F). Finally, they are slowly cooled. Finished pellets are round and have diameters of 10 to 15 millimetres, making them almost the ideal shape for the blast furnace.

The earliest kind of firing equipment was the shaft furnace. This was followed by the grate-kiln and the traveling grate, which together account for more than 90 percent of world pellet output. In shaft furnaces the charge moves down by gravity and is heated by a counterflow of hot combustion gases, but the grate-kiln system combines a horizontal traveling grate with a rotating kiln and a cooler so that drying, firing, and cooling are performed separately. In the traveling-grate process, pellets are charged at one end and dried, preheated, fired, and cooled as they are carried through successive sections of the equipment before exiting at the other end. Traveling grates and grate-kilns have similar capacities, and up to five million tons of pellets can be made in one unit annually.

Iron making

The primary objective of iron making is to release iron from chemical combination with oxygen, and, since the blast furnace is much the most efficient process, it receives the most attention here. Alternative methods known as direct reduction are used in over a score of countries, but less than 5 percent of iron is made this way. A third group of iron-making techniques classed as smelting-reduction is still in its infancy.

The blast furnace

Basically, the blast furnace is a countercurrent heat and oxygen exchanger in which rising combustion gas loses most of its heat on the way up, leaving the furnace at a temperature of about 200° C (390° F), while descending iron oxides are wholly converted to metallic iron. Process control and productivity improvements all follow from a consideration of these fundamental features. For example, the most important advance of the 20th century has been a switch from the use of randomly sized ore to evenly sized sinter and pellet charges. The main benefit is that the charge descends regularly, without sticking, because the narrowing of the range of particle sizes makes the gas flow more evenly, enhancing contact with the descending solids. (Even so, it is impossible to eliminate size variations completely; at the very least, some breakdown occurs between the sinter plant or coke ovens and the furnace.)

Structure

The furnace itself is a tall, vertical shaft that consists of a steel shell with a refractory lining of firebrick and graphite. Five sections can be identified. At the bottom is a parallel-sided hearth where liquid metal and slag collect, and this is surmounted by an inverted truncated cone known as the bosh. Air is blown into the furnace through tuyeres, water-cooled nozzles made of copper and mounted at the top of the hearth close to its junction with the bosh. A short vertical section called the bosh parallel, or the barrel, connects the bosh to the truncated upright cone that is the stack. Finally, the fifth and topmost section, through which the charge enters the furnace, is the throat. The lining in the bosh and hearth, where the highest temperatures occur, is usually made of carbon bricks, which are manufactured by pressing and baking a mixture of coke, anthracite, and pitch. Carbon is more resistant to the corrosive action of molten iron and slag than are the aluminosilicate firebricks used for the remainder of the lining. Firebrick quality is measured by the alumina (Al203) content, so that bricks containing 63 percent alumina are used in the bosh parallel, while 45 percent alumina is adequate for the stack.

Until recently, all blast furnaces used the double-bell system to introduce the charge into the stack. This equipment consists of two cones, called bells, each of which can be closed to provide a gas-tight seal. In operation, material is first deposited on the upper, smaller bell, which is then lowered a short distance to allow the charge to fall onto the larger bell. Next, the small bell is closed, and the large bell is lowered to allow the charge to drop into the furnace. In this way, gas is prevented from escaping into the atmosphere. Because it is difficult to distribute the burden evenly over the furnace cross section with this system, and because the abrasive action of the charge causes the bells to wear so that gas leakage eventually occurs, more and more furnaces are equipped with a bell-less top, in which the rate of material flow from each hopper is controlled by an adjustable gate and delivery to the stack is through a rotating chute whose angle of inclination can be altered. This arrangement gives good control of burden distribution, since successive portions of the charge can be placed in the furnace as rings of differing diameter. The charging pattern that gives the best furnace performance can then be found easily.

The general principles upon which blast-furnace design is based are as follows. Cold charge (mainly ore and coke), entering at the top of the stack, increases in temperature as it descends, so that it expands. For this reason the stack diameter must increase to let the charge move down freely, and typically the stack wall is displaced outward at an angle of 6° to 7° to the vertical. Eventually, melting of iron and slag takes place, and the voids between the solids are filled with liquid so that there is an apparent decrease in volume. This requires a smaller diameter, and the bosh wall therefore slopes inward and makes an angle to the vertical in the range of 6° to 9°. Over the years, the internal lines of the furnace that give it its characteristic shape have undergone a series of evolutionary changes, but the major alteration has been an increase in girth so that the ratio of height to bosh parallel has been progressively reduced as furnaces have become bigger.

For many years, the accepted method of building a furnace was to use the steel shell to give the structure rigidity and to support the stack with steel columns at regular intervals around the furnace. With very large furnaces, however, the mass is too great, so that a different construction must be used in which four large columns are joined to a box girder surrounding the furnace at a level near the top of the stack. The steel shell still takes most of the mass of the stack, but the furnace top is supported independently.

Operation

Solid charge is raised to the top of the furnace either in hydraulically operated skips or by the use of conveyor belts. Air blown into the furnace through the tuyeres is preheated to a temperature between 900° and 1,350° C (1,650° and 2,450° F) in hot-blast stoves, and in some cases it is enriched with up to 25 percent oxygen. The main product, molten pig iron (also called hot metal or blast-furnace iron), is tapped from the bottom of the furnace at regular intervals. Productivity is measured by dividing the output by the internal working volume of the furnace; 2 to 2.5 tons per cubic metre (125 to 150 pounds per cubic foot) can be obtained every 24 hours from furnaces with working volumes of 4,000 cubic metres (140,000 cubic feet).

Two by-products, slag and gas, are also formed. Slag leaves the furnace by the same taphole as the iron (upon which it floats), and its composition generally lies in the range of 30–40 percent silica (SiO2), 5–15 percent alumina (Al2O3), 35–45 percent lime (CaO), and 5–15 percent magnesia (MgO). The gas exiting at the top of the furnace is composed mainly of carbon monoxide (CO), carbon dioxide (CO2), and nitrogen (N2); a typical composition would be 23 percent CO, 22 percent CO2, 3 percent water, and 49 percent N2. Its net combustion energy is roughly one-tenth that of methane. After the dust has been removed, this gas, together with some coke-oven gas, is burned in hot-blast stoves to heat the air blown in through the tuyeres. Hot-blast stoves are in effect temporary heat-storage devices consisting of a combustion chamber and a checkerwork of firebricks that absorb heat during the combustion period. When the stove is hot enough, combustion is stopped and cold air is blown through in the reverse direction, so that the checkerwork surrenders its heat to the air, which then travels to the furnace and enters via the tuyeres. Each furnace has three or four stoves to ensure a continuous supply of hot blast.

Chemistry

The internal workings of a blast furnace used to be something of a mystery, but iron-making chemistry is now well established. Coke burns in oxygen present in the air blast in a combustion reaction taking place near the bottom of the furnace immediately in front of the tuyeres:
Chemical equation.

The heat generated by the reaction is carried upward by the rising gases and transferred to the descending charge. The CO in the gas then reacts with iron oxide in the stack, producing metallic iron and CO2:

Not all the oxygen originally present in the ore is removed like this; some remaining oxide reacts directly with carbon at the higher temperatures encountered in the bosh:
Chemical equation.

Softening and melting of the ore takes place here, droplets of metal and slag forming and trickling down through a layer of coke to collect on the hearth.

The conditions that cause the chemical reduction of iron oxides to occur also affect other oxides. All the phosphorus pentoxide (P2O5) and some of the silica and manganous oxide (MnO) are reduced, while phosphorus, silicon, and manganese all dissolve in the hot metal together with some carbon from the coke.

Direct reduction (DR)

This is any process in which iron is extracted from ore at a temperature below the melting points of the materials involved. Gangue remains in the spongelike product, known as direct-reduced iron, or DRI, and must be removed in a subsequent steelmaking process. Only high-grade ores and pellets made from superconcentrates (66 percent iron) are therefore really suitable for DR iron making.

Direct reduction is used mostly in special circumstances, often linked to cheap supplies of natural gas. Several processes are based on the use of a slightly inclined rotating kiln to which ore, coal, and recycled material are charged at the upper end, with heat supplied by an oil or gas burner. Results are modest, however, compared to gas-based processes, many of which are conducted in shaft furnaces. In the most successful of these, known as the Midrex (after its developer, a division of the Midland-Ross Corporation), a gas reformer converts methane (CH4) to a mixture of carbon monoxide and hydrogen (H2) and feeds these gases to the top half of a small shaft furnace. There descending pellets are chemically reduced at a temperature of 850° C (1,550° F). The metallized charge is cooled in the bottom half of the shaft before being discharged.

Smelting reduction

The scarcity of coking coals for blast-furnace use and the high cost of coke ovens are two reasons for the emergence of this other alternative iron-making process. Smelting reduction employs two units: in the first, iron ore is heated and reduced by gases exiting from the second unit, which is a smelter-gasifier supplied with coal and oxygen. The partially reduced ore is then smelted in the second unit, and liquid iron is produced. Smelting-reduction technology enables a wide range of coals to be used for iron making.

The metal:

Hot metal (blast-furnace iron)

Most blast furnaces are linked to a basic oxygen steel plant, for which the hot metal typically contains 4 to 4.5 percent carbon, 0.6 to 0.8 percent silicon, 0.03 percent sulfur, 0.7 to 0.8 percent manganese, and 0.15 percent phosphorus. Tapping temperatures are in the range 1,400° to 1,500° C (2,550° to 2,700° F); to save energy, the hot metal is transferred directly to the steel plant with a temperature loss of about 100° C (200° F).

The major determinants of the composition of basic iron are the hearth temperature and the choice of iron ores. For instance, carbon content is fixed both by the temperature and by the amounts of other elements present in the iron. Sulfur and silicon are both temperature-dependent and generally vary in opposite directions, a high temperature producing low sulfur and high silicon levels. Furnace size also influences silicon, so that large furnaces yield low-silicon iron. Phosphorus, on the other hand, is determined entirely by the amount present in the original charge. Like silica, manganous oxide is partially reduced by carbon, and its final concentration depends on the hearth temperature and slag composition.

Cast iron

Iron production is relatively unsophisticated. It mostly involves remelting charges consisting of pig iron, steel scrap, foundry scrap, and ferroalloys to give the appropriate composition. The cupola, which resembles a small blast furnace, is the most common melting unit. Cold pig iron and scrap are charged from the top onto a bed of hot coke through which air is blown. Alternatively, a metallic charge is melted in a coreless induction furnace or in a small electric-arc furnace.

There are two basic types of cast iron—namely, white and gray.

White iron

White cast irons are usually made by limiting the silicon content to a maximum of 1.3 percent, so that no graphite is present and all of the carbon exists as cementite (Fe3C). The name white refers to the bright appearance of the fracture surfaces when a piece of the iron is broken in two. White irons are too hard to be machined and must be ground to shape. Brittleness limits their range of applications, but they are sometimes used when wear resistance is required, as in brake linings.

The main use for white irons is as the starting material for malleable cast irons, in which the cementite formed during casting is decomposed by heat treatment. Such irons contain about 0.6 to 1.3 percent silicon, which is enough to promote cementite decomposition during the heat treatment but not enough to produce graphite flakes during casting. Whiteheart malleable iron is made by using an oxidizing atmosphere to remove carbon from the surface of white iron castings heated to a temperature of 900° C (1,650° F). Blackheart malleable iron, on the other hand, is made by annealing white iron in a neutral atmosphere, again at a temperature of 900° C. In this process, cementite is decomposed to form rosette-shaped graphite nodules, which are less embrittling than flakes. Blackheart iron is an important material that is widely used in agricultural and engineering machinery. Even better mechanical properties can be obtained by the addition of small amounts of magnesium or cerium to molten iron, since these elements have the effect of transforming the graphite into spherical nodules. These SG (spheroidal graphite) irons, which are also called ductile irons, are strong and malleable; they are also easy to cast and are sometimes preferred to steel castings and forgings.

Gray iron

Gray cast irons generally contain more than 2 percent silicon, and carbon exists as flakes of graphite embedded in a combination of ferrite and pearlite. The name arises because graphite imparts a dull gray appearance to fracture surfaces. Phosphorus is present in most cast irons, lowering the freezing point and lengthening the solidification period so that gray irons can be cast into intricate shapes. Unfortunately, graphite formation is enhanced by slow solidification, and the crack-inducing effect of graphite flakes reduces the metal’s strength and malleability. Gray cast irons are therefore unsuitable when shock resistance is required, but they are ideal for such purposes as engine cylinder blocks, domestic stoves, and manhole covers. They are easy to machine because the graphite causes the metal to break off in small chips, and they also have a high damping capacity (i.e., they are able to absorb vibration). As a result, gray cast irons are used as frames for rotating machinery such as lathes.

High-alloy iron

The properties of both white and gray cast irons can be enhanced by the inclusion of alloying elements such as nickel (Ni), chromium (Cr), and molybdenum (Mo). For example, Ni-Hard, a white iron containing 4 to 5 percent nickel and up to 1.5 percent chromium, is used to make metalworking rolls. Irons in the Ni-Resist range, which contain 14 to 25 percent nickel, are nonmagnetic and have good heat and corrosion resistance.

Casting methods

Iron castings can be made in many ways, but sand-casting is the most common. First, a pattern of the required shape (slightly enlarged to allow for shrinkage) is made in wood, metal, or plastic. It is then placed in a two-piece molding box and firmly packed in sand that is held together by a bonding agent. After the sand has hardened, the molding box is split open to allow the pattern to be removed and used again, and then the box is reassembled and molten metal poured into the cavity to create the casting.

A greensand casting is made in a sand mold bonded with clay, the name referring not to the colour of the sand but to the fact that the mold is uncured. Dry-sand molds are similar, except that the sand is baked before receiving any metal. Alternatively, hardening can be effected by mixing sodium silicate into the sand to create chemical bonds that make baking unnecessary. For heavy castings, molds made of coarse loam sand backed up with brick and faced with highly refractory material are used.

Sand-casting produces rough surfaces, and a much better finish can be achieved by shell molding. This process involves bringing a mixture of sand and a thermosetting resin into contact with a heated metal pattern to form an envelope or shell of hardened sand. Two half-shells are then assembled to make a mold. Wax patterns also can be used to make one-piece shell molds, the wax being removed by melting before the resin is cured in an oven.

For some high-precision applications, iron is cast into permanent molds made of either cast iron or graphite. It is important, however, to ensure that the molds are warmed before use and that their internal surfaces are given a coating to release the casting after solidification.

Most castings are static in that they rely on gravity to cause the liquid metal to fill the mold. Centrifugal casting, however, uses a rotating mold to produce hollow cylindrical castings, such as cast-iron drainpipes.

Wrought iron

Although it is no longer manufactured, the wrought iron that survives contains less than 0.035 percent carbon. It therefore consists essentially of ferrite, but its strength and malleability are reduced by entrained puddling slag, which is elongated into stringers by rolling. As a result, breaking a bar of wrought iron reveals a fibrous fracture not unlike that of wood. The other elements present are silicon (0.075 to 0.15 percent), sulfur (0.01 to 0.2 percent), phosphorus (0.1 to 0.25 percent), and manganese (0.05 to 0.1 percent). This relative purity is the reason why wrought iron has a reputation for good corrosion resistance.

Iron powder

Iron powders produced by crushing and grinding or by atomizing a stream of molten metal are made into small components by pressing or rolling them into compacts, which are then sintered. The density of the compacts depends on the pressure used, but porous compacts suitable for self-lubricating bearings or filters can be given accurate dimensions by using this technique.

Chemical compounds

Apart from being a source of iron, hematite is used for its reddish colour in cosmetics and as a pigment in paints and roof tiles. Also, when cobalt and nickel oxides are added to hematite, a group of ceramic materials closely related to magnetite, known as ferrites, are formed. These are ferromagnetic (i.e., highly magnetic) and are widely used in computers and in electronic transmission and receiving equipment.

Iron is a constituent of human blood, and various iron compounds have medical uses. Ferric ammonium citrate is an appetite stimulator, and ferrous gluconate, ferrous sulfate, and ferric pyrophosphate are among compounds used to treat anemia. Ferric salts act as coagulants and are applied to wounds to promote healing.

Iron compounds are also widely used in agriculture. For example, ferrous sulfate is applied as a spray to acid-loving plants, and other compounds are used as fungicides.

Additional Information

The iron ore deposits are found in sedimentary rocks. They are formed by the chemical reaction of iron and oxygen mixed in the marine and fresh water. The important iron oxides in these deposits are hematite and magnetite. These are ores from where iron is extracted.

Iron ore formation

The iron ore formation started over 1.8 billion years ago when abundant iron was dissolved in the ocean water which then needed oxygen to make hematite and magnetite. The oxygen was provided when the first organism capable of photosynthesis began releasing oxygen into the waters. This oxygen combined with dissolved iron to form hematite and magnetite. These then deposited on the ocean floor abundantly which are now known as banded iron formation.

Sources of iron ore

Metallic iron is basically obscure on the surface of the Earth aside from as iron-nickel composites from shooting stars and exceptionally uncommon types of profound mantle xenoliths. Albeit iron is the fourth most plentiful component in the Earth's covering, containing around 5%, by far most is bound in silicate or all the more seldom carbonate minerals. The thermodynamic obstructions to isolating unadulterated iron from these minerals are imposing and vitality serious, in this way all wellsprings of iron utilised by human industry misuse relatively rarer iron oxide minerals, fundamentally hematite.

Before the modern upheaval, most iron was acquired from broadly accessible goethite or lowland mineral, for instance amid the American Revolution and the Napoleonic Wars. Ancient social orders utilised laterite as a wellspring of iron mineral. Truly, a great part of the iron mineral used by industrialised social orders has been mined from transcendently hematite stores with grades of around 70% Fe. These stores are usually alluded to as "immediate delivery minerals" or "characteristic metals". Expanding iron metal request, combined with the consumption of high-review hematite minerals in the United States, after World War II prompted to improvement of lower-review press metal sources, basically the usage of magnetite and taconite.

Press metal mining strategies change by the kind of mineral being mined. There are four fundamental sorts of iron-metal stores worked right now, contingent upon the mineralogy and topography of the metal stores. These are magnetite, titanomagnetite, monstrous hematite and pisolitic ironstone stores.

Banded iron formations

Banded iron formations (BIFs) are sedimentary rocks containing over 15% iron made dominatingly out of daintily had relations with iron minerals and silica (as quartz). Banded iron formations happen only in Precambrian shakes, and are regularly feebly to strongly transformed. Banded iron formations may contain press in carbonates (siderite or ankerite) or silicates (minnesotaite, greenalite, or grunerite), however in those mined as iron metals, oxides (magnetite or hematite) are the chief iron mineral. Banded iron formations are known as taconite inside North America.

The mining includes moving enormous measures of metal and waste. The waste comes in two structures, non-metal bedrock in the mine (overburden or inter-burden privately known as mullock), and undesirable minerals which are a characteristic part of the metal shake itself (gangue). The mullock is mined and heaped in waste dumps, and the gangue is isolated amid the beneficiation procedure and is expelled as tailings. Taconite tailings are for the most part the mineral quartz, which is artificially latent. This material is put away in vast, directed water settling lakes.

Magnetite ores

The key monetary parameters for magnetite mineral being financial are the crystallinity of the magnetite, the review of the iron inside the joined iron arrangement have shake, and the contaminant components which exist inside the magnetite think. The size and strip proportion of most magnetite assets is immaterial as a united iron development can be many meters thick, augment several kilometres along strike, and can undoubtedly come to more than three billion or more huge amounts of contained metal.

The normal review of iron at which a magnetite-bearing united iron arrangement gets to be distinctly financial is around 25% iron, which can for the most part yield a 33% to 40% recuperation of magnetite by weight, to create a move evaluating in abundance of 64% iron by weight. The average magnetite press metal focus has under 0.1% phosphorus, 3–7% silica and under 3% aluminium.

Presently magnetite press mineral is mined in Minnesota and Michigan in the U.S., Eastern Canada and Northern Sweden. Magnetite bearing united iron development is presently mined broadly in Brazil, which sends out huge amounts to Asia, and there is an early and huge magnetite press mineral industry in Australia.

Magmatic magnetite ore deposits

Occasionally granite and ultrapotassic igneous rocks segregate magnetite crystals and form masses of magnetite suitable for economic concentration. A few iron ore deposits, notably in Chile, are formed from volcanic flows containing significant accumulations of magnetite phenocrysts. Chilean magnetite iron ore deposits within the Atacama Desert have also formed alluvial accumulations of magnetite in streams leading from these volcanic formations.

Some magnetite skarn and hydrothermal deposits have been worked in the past as high-grade iron ore deposits requiring little beneficiation. There are several granite-associated deposits of this nature in Malaysia and Indonesia.
Other sources of magnetite iron ore include metamorphic accumulations of massive magnetite ore such as at Savage River, Tasmania, formed by shearing of ophiolite ultramafics.

Another, minor, source of iron ores are magmatic accumulations in layered intrusions which contain a typically titanium-bearing magnetite often with vanadium. These ores form a niche market, with specialty smelters used to recover the iron, titanium and vanadium. These ores are beneficiated essentially similar to banded iron formation ores, but usually are more easily upgraded via crushing and screening. The typical titanomagnetite concentrate grades 57% Fe, 12% Ti and 0.5% V2O5.

Beneficiation of iron ore

Lower-grade sources of iron ore generally require beneficiation, using techniques like crushing, milling, gravity or heavy media separation, screening, and silica froth flotation to improve the concentration of the ore and remove impurities. The results, high quality fine ore powders, are known as fines.

Magnetite

Magnetite is attractive, and subsequently effortlessly isolated from the gangue minerals and equipped for creating a high-review think with low levels of polluting influences.

The grain size of the magnetite and its level of mixing together with the silica groundmass decide the pound size to which the stone must be comminuted to empower effective attractive partition to give a high immaculateness magnetite focus. This decides the vitality inputs required to run a processing operation.

Mining of united iron developments includes coarse smashing and screening, trailed by unpleasant pounding and fine granulating to comminute the mineral to the point where the solidified magnetite and quartz are sufficiently fine that the quartz is deserted when the resultant powder is passed under an attractive separator.

By and large most magnetite grouped iron arrangement stores must be ground to in the vicinity of 32 and 45 micrometers keeping in mind the end goal to deliver a low-silica magnetite think. Magnetite focus evaluations are by and large in overabundance of 70% iron by weight and generally are low phosphorus, low aluminum, low titanium and low silica and request a top notch cost.

Hematite

Because of the high thickness of hematite in respect to related silicate gangue, hematite beneficiation as a rule includes a blend of beneficiation strategies.

One strategy depends on passing the finely smashed metal over a slurry containing magnetite or other specialist, for example, ferrosilicon which expands its thickness. At the point when the thickness of the slurry is appropriately adjusted, the hematite will sink and the silicate mineral parts will coast and can be evacuated.

Uses

The primary use of iron ore is in the production of iron. Most of the iron produced is then used to make steel. Steel is used to make automobiles, locomotives, ships, beams used in buildings, furniture, paper clips, tools, reinforcing rods for concrete, bicycles, and thousands of other items. It is the most-used metal by both tonnage and purpose.

Math Is Fun Forum

#2376 2024-12-13 16:49:25

Re: Miscellany

#2377 2024-12-14 16:14:17

Re: Miscellany

#2378 2024-12-15 16:19:08

Re: Miscellany

#2379 2024-12-16 16:30:38

Re: Miscellany

#2380 2024-12-17 16:23:44

Re: Miscellany

#2381 2024-12-18 16:16:09

Re: Miscellany

#2382 2024-12-19 17:08:55

Re: Miscellany

#2383 Yesterday 00:10:43

Re: Miscellany

Board footer